Crawler Mobile Crushing Station

Scope of Application

Widely used in the recycling and reuse of mining, coal, chemical, and construction waste, as well as in operations at sites such as raw coal handling, earthwork and rock excavation projects, urban infrastructure development, road construction, and building sites.

Handling topsoil and various other materials; separating sticky, cohesive aggregates; construction and blasting industries; screening after crushing; coal mining industry.

Introduction to the Fully Mobile Crushing Station

The fully mobile crushing station is highly flexible and mobile, significantly reducing capital expenditures on infrastructure and relocation costs. It enables on-site crushing of materials and can be relocated in tandem with the advancing mining front, thereby substantially lowering material transportation expenses. Integrating feeding, crushing, and conveying equipment into a single unit, and optimized through streamlined process design, it delivers superior performance for rock crushing and open-pit mining operations. By combining different machine models, it can be configured into a powerful, continuous crushing production line capable of meeting diverse processing requirements. Featuring advanced design, excellent performance, high productivity, ease of operation and maintenance, low operating costs, and stable, reliable operation, the fully mobile crushing station functions as a mobile, small-to-medium-sized crushing and processing plant that can be continuously and freely repositioned, adjusting its location in real time as the mining face advances. All equipment is mounted on a steel-structure platform, and the station is propelled by tires or tracks; it can also be equipped with hydraulic or electric positioning mechanisms, ensuring agile, frequent, and highly maneuverable relocations.

Through the implementation of this project, traditional open-pit coal mining practices involving blasting and crushing will be transformed by adhering to energy-saving and environmentally friendly principles. By vigorously deploying digital automated control and remote monitoring systems, fully continuous, safe, green, and intelligent mining operations in open-pit coal mines will be realized. This initiative will fill the domestic gap in continuous mining technology for open-pit coal mines and break the foreign technological monopoly on continuous mining equipment for such operations in China. The technology is protected by independent intellectual property rights and meets high international standards.

Advantages of a Fully Mobile Crushing Station

• Fully mobile: equipped with crawler tracks, with an overall travel speed of 5–15 m/min.
• High processing capacity: Individual units are available in multiple specifications, ranging from 300 to 8,000 tons per hour.
• Crushing size: feed particle size 0.3–2000 mm, product particle size 20–350 mm.
• Modular Design: The entire crushing station is composed of distinct modules, facilitating equipment transportation, installation, and maintenance.
• Remote Control: The entire mobile crushing station can be remotely controlled during operation, eliminating the need for operators to be on-site.
• Simple operation: The fully mobile crushing station is equipped with an operator’s cab at the top, allowing all processing operations to be visually monitored and controlled.
• Overall Machine Design: The fully mobile crushing station features a compact footprint, light weight, low center of gravity, and stable operation.
• Its notable advantages include: replacing dump trucks to reduce procurement costs; cutting transportation costs by 50%–70%; lowering spare-parts expenses and reducing mine-site pavement maintenance; and offering both safety and environmental benefits.
• As it is a three-in-one unit and is connected to belt conveyors, crawler-type mobile crushing stations are particularly well suited for large open-pit mines and are ideal for large-scale, continuous mining operations.